The importance of the correct specification of ironmongery

The importance of the correct specification of ironmongery

Richard Kowalski

The incorrect specification of ironmongery can turn a fully certificated door assembly into a pointless and dangerous door which could endanger lives and affect the safety of a whole building.

It is common practice for door companies, like Stairways Midlands, to supply door assemblies. This is not out of choice, but generally the norm. Many people can mistake these for door sets. However, they are, in fact, door assemblies as they are not supplied with all of the essential ironmongery components for it to be classed as a door set. The customer will then purchase and fit the remaining ironmongery components on site, things like door closers, handles and fire signage.

Many ironmongery products on the market are designed for specific uses and situations. It can be very difficult to choose the correct item for the job. Unfortunately, many people make the product choice based on cost only. This can cause major safety issues.

Let’s take door closers as an example, as this is the main component that isn’t supplied with a door assembly. Very few door closer manufacturers will have products that do not comply with fire regulations – but you should always check and never assume.

So, we have a closer company that has a range of three closers. All three have been fire tested and comply with the minimum power size of three for a fire door.

We will call them “Basic”, “Middle” and “Top” as model names.

“Basic” is a fixed-power, size three closer with no back check, but does have closing speed, latching speed adjustment and only a 10-year warranty. Cost is the lowest in the range (£).

“Middle” is an adjustable power size two to four, with back check, latching speed etc. It also comes with a 15-year warranty. Cost is mid-range (££).

“Top” is an adjustable power size three to five, with back check and all other adjustments. This comes with a 25-year warranty and is a slightly different design in the way the closer works, as it is more efficient and could be Part M compliant depending on other factors. Cost is higher (£££).

So, our door set being fitted is a communal area door in an apartment block – the door assembly leading from the stairwell into the communal lobby. Note, the building does not have a lift so this would be the main access point.

Which door closer would you choose?

It is common that the “Basic” closer would be chosen, purely down to cost. This would still comply with building regs and fire certification requirements. However, the product would not be fit for purpose due to the high usage this door would get and the situation it is in. It may start to fail after a few months or, in fact, not work correctly from the start.

So, you’re now asking yourself which one out of the other two would I choose? Well the “Middle” closer would be OK as long as this was a very small occupancy block. That said, this product would be best suited to a flat entrance door. That way, this door type would not be subjected to as high traffic compared to that of a communal area door.

That leaves you with the “Top” closer. This is specifically designed for high-usage doors and has design features specific for this situation, like Part M compliance.

You may now be thinking, is the product I currently use fit for purpose, or which product should I specify or allow for on my next project? Well, the best thing to do is to speak to your door supplier and ask their advice. Can be supplied as part of the assembly? Speak to your preferred ironmongery supplier.

This guidance can be used on other building types, like hospitals and commercial buildings, as well as for other ironmongery components, especially the essential ones, namely hinges, closers, locks, latches and air transfer grills.

Don’t forget, ironmongery should be checked regularly after fitting in line with your maintenance programme to ensure the product continues to function as it should.

Buy once and get it right first time.

Stairways

Author: Stairways

Stairways, founded in 1989, has grown to become one of the UK’s largest manufacturers of carpentry and joinery products. Stairways now boast three state-of-art facilities that offer over 85,000 sq ft production capacity. Stairways goal is to raise their profile and brand awareness to become known throughout the industry as the UK’s leading staircase and door solution provider.

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Commitment

As a highly reputable firm within the industry, Stairways are dedicated to meeting their client’s product and application requirements. All materials used are manufactured to the highest quality and meet the relevant standards achieving ISO9001, FSC®, and various product certifications, whilst their staircases and door solutions are manufactured with compliance to UK building regulations & legislative standards in mind. Using the knowledge, passion, and experience acquired across all team members over the past thirty years, Stairways aim to continue to be the best in what they do.

THE FUTURE

Stairways are continuously looking for opportunities to improve and expand their service offering; this includes the investment in new machinery to further enhance and innovate the manufacturing process, with the aim to shorten lead times and increase overall in-house capacity. The changes Stairways employ are always focused upon improving the customer experience, to ensure their process remains as efficient as possible from start to finish.

THE HISTORY

Privately owned and managed since it was founded in 1989, Stairways has grown to become one of the UK’s largest manufacturers of carpentry and joinery products. Starting as a small staircase manufacturer, Stairways now boast three state-of-art facilities that offer over 85,000 sq ft of bespoke and mass production capacity.

RESIDENTIAL

Stairways are passionate about helping national and regional housebuilders, architects and contractors complete large-scale project requirements within the residential sector. Stairways quality timber staircases and door solutions are often specified due to their functionality, flexibility and ease of installation, whilst offering peace of mind compliance.

STUDENT ACCOMMODATION

Stairways are the perfect supplier of FSC® accredited range of door solutions. Offering a range of door and frame finishes, acoustic, fire and smoke resistant configurations that are ideally suited for heavy traffic student accommodation. Their vast experience with producing high-quality door solutions for a wide range of projects ensures that they consistently meet and exceed expected timescales, specification and performance requirements.

Leisure

Choose from Stairways variety of opening systems within the Eco-Mercial range to best assist with functionality and performance requirements. Our vast experience with producing high-quality door solutions and staircases for a wide range of projects ensures that we consistently meet and exceed expected timescales, specifications, and performance requirements.

Education

Choose from Stairways variety of opening systems within the Eco-Mercial range to best assist with functionality and performance requirements. Our vast experience with producing high-quality door solutions and staircases for a wide range of projects ensures that we consistently meet and exceed expected timescales, specification and performance requirements.

Commercial

Stairways provide innovative design and finishing solutions to architects, specifiers and contractors. Our FSC® accredited range of door solution and staircase products are ideally suited for heavy-duty applications within the commercial sector.

Hotels

Stairways are one of the leading manufacturers of doors, door sets, and door solutions. Their door solutions for hotels and leisure facilities meet and exceed all the relevant safety and performance requirements, whilst achieving the relevant aesthetics in keeping with the building design.

Medical

Stairways are the perfect supplier of FSC® accredited range of door solutions. Offering a range of door and frame finishes, acoustic, fire and smoke resistant configurations that are ideally suited for heavy traffic medical facilities. Their vast experience with producing high volume, high-quality door solutions that consistently meet and exceed expected timescales, specification, and performance requirements.